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emitting laser (VCSEL) arrays into mirrors at the optical polymer waveguide level. At the receiver package, mirrors direct the laser signal up into photodiode arrays. 23.4.1.2 Components. Figure 23.43 shows what the transmitter and receiver BGA packages will look like, whereas Fig. 23.44 shows what the micro-mirrors,VCSEL, and photo-receptor sensors may look like.

FIGURE 23.42 NTT waveguide-on-board concept with OptoBump packages. (Courtesy of NTT-Lab.)

The compression moulding process used in the 1960s and 1970s to make Fresnel lenses was a highly specialized process that had been developed to make precision optical microstructured products [51] Lewis [55] reported that Du Pont had spent 12 years developing the Ultra-precision Positioner and Shaper (UPPS) in collaboration with the Union Carbide Y-12 (nuclear weapons) plant in Oak Ridge, Tennessee, which used both conventional tools and diamond knives to produce military application components The process of developing a machine tool with Dupont began in 1962 and involved many of the components now associated with modern diamond machining equipments In nuclear weapons, small deviations from the ideal spherical form in the explosive and fissile core lenses cause instability, explaining the early interests at Y-12 and the development of the UPPS machine Herbert [56] reported that single-crystal diamond tools were used to produce a better than 50 nm finish on computer discs using machines with hydrostatic spindles at Mullard in Great Britain During the 1980s, it became possible to machine ultra-fine optical surfaces with a complex geometry by incorporating elaborate numerical control along with ultra-precision optical interferometric displacement transducers [57] A comparison is made between the production of an aspheric surface by high-quality conventional optical manufacturing processes and one generated and polished on a CNC jig grinding machine (the Moore Jig grinder) by Nicholas and Boon [58] The lens system described was one of the essential components used for laser plasma compression experiments A diamond grinding pin rotating approximately at 30000 RPM was used A workpiece was mounted on an angular face plate and driven by an external drive at 200 RPM The tool contacts the workpiece at the bottom edge After some 20 passes, about 1 hr of polishing a sufficiently polished surface was achieved Traditional methods of generating aspheric surfaces on glass have been found to be time consuming [60] A novel technique, which was developed, by Van Ligten and Venkatesh brought about heavy material removal without affecting the surface finish and the profile [59] This technique was extended to germanium and silicon using both metal-bonded and resinoid-bonded wheels.

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FIGURE 23.43 NTT chip-to-chip optical interconnection, Tx and Rx. (Courtesy of NTT-Lab.)

23.4.1.3 Optical Waveguide Materials. The optical materials being considered for integrated waveguides are currently polymers. Polymers have a number of advantages:

Stability Such materials offer high thermal stability and long-term photostability. Bellcore Telecordia compliance (i.e., 1209, 1221) tested for less than 600 hr. at 85 C/85 relative humidity (RH), solder temperature >230 C, and degradation temperature >350 C. Well established A huge body of data has been gathered over the last 100 years on polymers including all the popular photoresists. Useful Polymers have unique properties (such as bend radius, modulators, and index tuning) that you cannot get anywhere else. These properties include unique processing options (photolithographic, reactive ion etching [RIE], direct laser writing, molding, and printing). They also have a number of disadvantages:

This is a simple musical memory game. The toy has a set of four switches and four LEDs. It has a small piezo speaker that generates musical notes. Press a switch and a note is produced and an LED glows for the duration of the note. Press another switch and another note is produced and another LED glows. Each switch and LED is associated with a unique note. To begin with, the toy produces a random note when you press any switch, and the LED associated with that note also glows. Then you regenerate that note by pressing the right switch. If you guessed right, the game proceeds to the next level and produces two notes,

Unstable Many have low thermal stability (POF below 80 C) with photodegration (laser dyes < days) and are sensitive to delamination, moisture, and chemicals. Unknown New materials require new processes, equipment, and experience. Useless Some polymers have losses of POF of 20 dB/km, whereas optical glass is <0.1 dB/km. The packaging cost of polymers is 80 percent of the cost in devices.

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Optical transmitter (e.g., VCSEL) or optical receiver (photo diode) Electrical contacts Carrier Cladding Core Cladding Electrical layer

Mirror Optical transmitter (e.g., VCSEL) or optical receiver (photo diode) Source: Siemens c-lab Electrical contacts Carrier Electrical layer Cladding Optical layer Core Cladding Electrical layer

FIGURE 23.44 Various components and mounting schemes for the VCSEL, mirrors, and photo-receptors. (Courtesy of Siemens C-Lab.)

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